Have you recently established a company and looking for a custom product packaging?
Suppose you wish to create a custom box, whether you want to export e-commerce or mail or transport heavy or delicate items. It is important to understand before that what kind of packaging you need for your task.
Today we will present in-depth details about corrugated material flutes.
Let’s begin this!
What is a Corrugated Cardboard Material?
Corrugated cardboard is a sturdiest material having two layers of cardboard and one layer of corrugated flute. It is named by the mixture of cardboard and corrugated zigzag paper, also known as the corrugated flute, which provides the cardboard with its power. The inner layer is corrugated flutes. The corrugated flute is then sandwiched between cardboard sheets. This is much thicker than standard paperboard due to the construction of three-layered material.
What is a Corrugated Cardboard Box?
Corrugated cardboard stock is used to make cartons of various sizes. For added stability, glue is used to connect edges.
Understanding Corrugated Flutes
The flute is a corrugated material internal structure that is a curved segment existing between paperboard layers. The main feature of this flute material is that it can be modified by varying its heights, giving the material new qualities for shipping different products, such as fragile items to sensitive ones. These fluting and liners may be mixed in various levels to produce a variety of styles.
Corrugated materials are classified by A Flute, B Flute, C Flute, E Flute and F Flute. The 80% of all boards and cabinets are made of type C flute. The flutes’ alphabetical designations do not refer to the dimensions but strength.
· A Flute
Thickness = 5mm
It is perfect for items that require more cushioning. Unfortunately, due to the additional flutes space, it is not best-suitable for complex package designs.
· B Flute
The B flute is ideal for shipping boxes; it is the best choice if you want to give sturdiness to your box.
This form of corrugated flute provides a smoother printing surface, while its density adds more cushioning to the product. This kind of corrugated box is generally used for mailing purpose.
· C Flute
Thickness = 4 mm
The C flute layer is the most common flute for conventional slotted containers, often known as RSC. Being the most popular form of shipping box, these boxes are great packing choices for shipping and storage.
· E Flute
Thickness = 1.5 mm
This is best suitable for box printing but is not suitable for heavier items. The thin structure of Type E cardboard is useful for the reduction in space of box room. It offers a great breakage resistance and a great surface for printing. It is frequently used for food packaging, mail boxes, and consumer product packaging like jewelry, porcelain, and cosmetics.
· F Flute
Thickness = 2 mm
This is half as thick as compare to E flutes. This type of flute has an excellent printing surface as well as great strength. Because of the thin structure, it is possible to make strong packaging with minimum material. It is widely used in burger boxes and consumer product packaging such as grocery, watches, and shoes.
· BC Flute
Thickness = 6 mm
It is also known as double wall cardboard. The boxes made with BC flutes are capable handling huge and heavy objects since they are one of the thickest flute kinds.
· EB Flute
Thickness = .5 mm
Different kinds of Corrugated Cardboard
Corrugated material is made up of several flute layers arranged in different ways, such as varying height, to give it diverse properties.
Typical corrugated board forms used in packaging and transportation are given below:
· Board with a Single Face
Board with a single face is not as strong as other varieties of corrugated stock, but it is frequently used within boxes to add extra padding.
· Single Wall Cardboard
When it comes to the corrugated cardboard boxes, the single wall cardboard are most often referring to it for shipping purposes. It is consist of two layers of cardboard and a single of corrugated flute.
· A double-sided wall Cardboard
For industrial purposes, double wallboard is utilized. Double wall board is extremely durable since it contains three layers of cardboard and two layers of corrugated flutes.
· The Three-Wall Cardboard
The triple wallboard is sturdiest replace wooden crates. This corrugated cardboard is consisting of three corrugated flutes, presenting it a trustworthy choice for shipping products that need high-end care. Shipping crates and chemical containers are the most common use for them.
If you’d like to learn more about the sorts of corrugated box material fluting options that would work as a perfect, please contact our team of designers. You will surely get the best assistance.